Troubleshooting homebrew 4-1000AAmplifier K5LAD
Created 2/09/2004:2 Version 8/15/2008:2
PROBLEM   CAUSE   CURE
         
1. The blower does not come on when the   A. Improperly connected AC line A.Reconnect AC line properly
��� BLOWER switch is turned on.(Neon   B. The amplifier circuit breaker is B. Re-engage the circuit breaker
��� light indicates power through switch)   ��� tripped  
    C. The blower is not plugged in C. Plug in the blower plug
    D. Power switch is not closing   D. Check it with an ohmmeter
2.The filament does not light when the   A. Circuit breaker blown   A. Re-engage circuit breaker
���� FIL. switch is engaged (Neon light   B. Varistor is defective B. Check varistor - Cold resistance is
���� indicates power through the switch     ��� about 300 ohms - Replace if bad
    C. Filament transformer is bad C. Cuss
    D. 4-1000A tube is bad   D. Cry
3. No high voltage indication on voltmeter   A. Relay voltage from amplifier to   A. Plug it in
���� when H.V. switch is thrown. (Neon light   ��� power supply not plugged in  
���� on full bright indicates 117v. AC to   B. One or both AC interlocks not B. Place top panel firmly on the
���� socket on back panel)   ��� closed (Neon light will not light if ��� amplifier and secure the screws
    ��� an interlock is open)  
    C. Power supply switch in off position C. Place power supply switch in
    �� (Neon light is H.V. switch will light ��� REMOTE position
    �� dimly with switch in off position  
    �� indicating no load on relay line)  
    �� (Neon light dim - see #3-A above)  
    D. No voltage from power supply D. See if the bleeder resistor is
      ��� dissipating any heat.Make sure
      �� power supply is getting 234v. AC
        �� as indicated on PS voltmeter.
4. No voltage indication on AC voltmeter   A. Internal PS relay not thrown   A. Place toggle switch in LOCAL
��� on the power supply     ��� position to turn the power supply on
    B. Fuses blown B. Replace inside fuses with 15 amp
      �� cartridge fuses
      NOTE:Cartridge fuses have been
      ��� replaced with a front panel dual 15
      ��� amp circuit breaker.Breaker is
      ��� wired to both cartridge fuses, now
      ��� blown open.They are still mounted
      ��� in the original ceramic fuse holder.
    C. Relays will not throw and no C. One of the cartridge fuses has
    ��� voltage is indicated on the meter. ��� fallen out of the fuse holder.Since
      ��� the circuit breaker is wired across
      ��� the fuses, one or both sides of the
      ��� circuit breaker is removed from the
      ��� circuit.
         
Operational Notes:
9/19/1994
While tuning up on 10 Meters, sparks and smoke was evident.The plate parasitic choke, made of 3 - 150 ohm, 2 watt resistors
inside the coil was burned up --- the resistors.The 3 resistors were replaced with 3 - 390 ohm 2 watt resistors (because I had
3 of that same value)As of 2008, I haven't had any additional problems.
Sep-94
The amplifier stopped transmitting output, although it seemed to be tuning up.(Actually I was loading up the tube plate)
Removing the left side panel I found the heavy wire (#12) from the tank coil to the antenna loading variable cap had unsoldered
itself.It was attached mechanically and then resoldered.
Also, one of the thin wires to the antenna relay coil was dropping down between the armature and the relay coil.This prevented
the armature from moving all the way closed and possibly preventing the contacts from closing.I taped both coil lead so they
could not get in the way.